Helow
I am quite new in to sheet metal. I am having problem with unbending some parts. Zip file contains two parts that are welded together. The file with name kos1_2 can be unbent but the part with name kos1 cannot be unbent. Every time when I hit flattpatern button it say that this part contains feature that cannot be unbent. If you are wondering why I have such strange way of modeling it is becouse I find this way the only possible that can show me bend lines on flatpattern drawing latter.
The problem lies somewhere in Cut-Extrude3, and it might be due to the fact that you don't have "Normal Cut" selected. It might not like the face that the end faces aren't perpendicular to the surface of the sheet metal. The cut doesn't work if "Normal Cut" is checked, so I don't really know how to help.