I have a situation where there is an extruded cut that passes near an edge on a face. The body was created by using a loft feature and the opening is an extruded cut. It seems that for some reason Solidworks modifies the edge of the cut so that it moves onto the edge on the face. Does anyone ever run into this problem?
Thanks for the help, Lenny. I have attached the file.
First thing I noticed is that your Sketch1 (and most other sketches) are not fully defined.
When I Examine Sketch1 and add a missing dimension - the dimension does not make logical sense to me?
I also note a short vertical line and then another "vertical" line that is not constrained.
I would recommend a different modeling technique right from the start - for more robust and logical results.
Something to do with the deform. Move the deform after the cut extrude in the tree and have a look.
I have on rare occasions, would need the file to see and play for use to help you.