I am working with a frame weldment right now and have my assy complete. The size of the square tube changed from 2" x 2" x 11ga (.120) to 2" x 2" x 7 ga... now all of my mates need to be redefined along with all of the planes I created. I don't want anything else to change. Most of the mates are distance from an edge or midpoint; nothing that would be effected by the thickness of the tube.
So my question is, is there a button or some command the makes SW take a guess as to where things should be mated based on previous mate values? I don't want to have to go through my 30 or so mates and redefine relationships. Also this assy is actually a subassy of a larger assembly which has configurations and closer to a hundred mates that are pretty delicate, so I am assuming that those will be messed up even if I clear it up at the subassy level (haven't looked yet... too afraid)
No, there is no magic button. You'll need to redo your mates. I would suggest mating to sketches and planes, rather than faces if at all possible. Faces have a tendency to get "renamed" as things change in a part, and that can cause problems for assembly mates sometimes.
If you are using SW 2014, I would recommend looking into useing configurations for your weldment profiles. It should eliminate the "lost faces" issue when switching between similar profiles.