Are you able to attach the part so we can take a crack at it?
I figured it out,
There was a tiny mistake in my outline which created an open sketch, though solid works did not let me know this.
Hope this helps anyone else out there.
Check all your lines to ensure a solid connection.
I am glad you figured it out.
I hate those!!!! Drive you nuts. It happens to me where you use the convert entities
command, trim some lines and you have these left over entities buried and unseen.
I was almost going to ask if there where more then one solid body, but I guess that is not the case.
There is a "Check Sketch for Feature" tool under Tools>Sketch Tools that helps you find these errors:
Never knew that was there.
There should be a toolbar for all of those sketch tools.
It would make it easier to access