Does anyone have any idea how to generate a jog in a sheet metal flange? SolidWorks doesn't seem to like when I try to jog an already bent piece of metal. Any ideas would be much appreciated. (There's probably a little checkbox I'm not seeing that says "Hey idiot click here to make a jog in the flange" LOL). I attached a picture of what I'm refering to. We make these a lot to overlap aircraft stringers.
Sorry, but there is no "Hey idiot click here..." switch to do what you need. This is a limitation of SolidWorks. Very few features involving plastic deformation can be handled by SolidWorks.
While the part can be created in SW as a solid model, it cannot be created as a flattenable sheet metal part using the standard SW functions.
Third party software, such as BlankWorks and Logopress, may be able to flatten the part.