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I had this problem. You have to right click the sketch in the feature manager and add to library.
I get a prompt when trying to apply a profile to a weldment that the "library is empty".
I know that there is a profile sketch that has been saved in the place, and that selection is added along with the standard profiles but the feature does not seem to work on any profiles I have created with the exception of a solid round bar profile basically just a circle).
That leads me to believe that I am doing something wrong with defining a sketch. Is there anything that needs to be done to clarify the profile. Should I be able the draw two squares(one smaller) about the origin and have this translate into a square tube when applying this to a weldment wire frame? Thanks