When trimming two similar size structural members using end miter condition. the miterd end corner does not overlap and has a small offset. Does anyone know a fix for this?
First of all welcome to the Solidworks forum.
I looked into your file and strange things happen indeed in those trim/extend features.
Are you open for a simpler solution?
Given the end result you want you can use the first weldment profile feature and add the top line to it. This will trim the profiles as you want. Using this approach, you don't need to use a second weldment profile nor the trim.extend features that cause you problems.
Have a nice weekend.
The changed file is attached.
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