I need to have a baffle sweep around a nozzle opening in between 2 cylinders. The baffle is open on the bottom. I'm having a heck of a time trying to visualize it. I've attached a part file with the geometry and some screenshots of my attempt. The last screenshot it what it would look like normal too. We figure the baffle will be formed from multiple pieces. Ideally, they would be sheet metal parts that we can flatten to cut out the flat pattern. Flatten surface would work as well. It doesn't need to be perfect and we realize there will be fit-up.
Any help would be appreciated.
I used your sketch profile to make a base flange sheet metal profile extruded up to surface (with a .030" gap), then did a normal cut from the top.
have a look at the model and let me know if this solves your issue. you can change the thickness of the part as necessary to suit your needs.