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Need help with alternate fillet solution, since they won't solve in SW.

Question asked by Evan Hart on Jul 30, 2020
Latest reply on Jul 30, 2020 by Paul Salvador

Three other CAD packages solve this with zero problems... solidworks, not so much.  Customer wants solidworks so here i am asking for help on this.  normal fillet won't work, face fillet acts like it will then only fillets a portion of it. 

 

The underlying geometry could be built differently (kinda ugly approach...), but I don't want to have to go backwards, it should be able to solve this...

 

I have attached the model any suggestions would be great.  I'm using SW2017.  Outer fillet should be .25", material thickness is .06", so inner should be .19"

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