In this part Mold Tool produced a distorted surface around this edge therefore I used non Mold Tool method. But the issue is I am unable to split the body into core and cavity. How to fix it?
In this part Mold Tool produced a distorted surface around this edge therefore I used non Mold Tool method. But the issue is I am unable to split the body into core and cavity. How to fix it?
Maha,
I think you are trying to "split with surface" feature and that 2 corners may not create a perfect edge
You have 2 options
Hope this helps
Maha,
I took a different approach and was able to use Mold Tools without problems.
1. I used your sketches to create 2 revolved surface bodies (Lower & Upper)
2. From the Top plane I used a circular sketch to extrude UP TO the lower surface. This allowed me to add Draft to the feature.
3. Used your Sketch3 to extrude UP TO the upper surface. Again I could add draft. And merge bodies.
4. Next I did the fillets.
5. Now I did the shell with bottom face open. This allows the fillets to show up on the inside.
6. Next I used your Skecth10 to cut the front opening. I made the top line coincident with inner top edge. This avoids that razor edge. Also we now have a good 1 mm corner radius. (No need for a separate Fillet feature.)
7. Next I did a 0 Surface Offset of the Inner face and front lip. (This will be needed later for the Parting Surface.)
8. I redid your 3DSketch5 to be a 2D sketch on Top plane. Now I could do an Extruded Cut with Outward Draft to get the top opening.
9. Then did a 3D sketch and converted the inner edges of the top opening. Used it to trim #7.
10. To clean up, I deleted the 2 revolved surface bodies.
11. Now I could Insert Mold Folders and do the Parting Line.
12. For the Parting Surface, I only used the edges that DID NOT define the upper opening. This allowed me to make the distance large enough (30 mm) to later draw a square to define Tooling Split.
13. I needed to do a Surface Fill to fill in the empty horizontal circular area..
14. Now I did a Surface Knit of the Parting Surface, Trimmed Surface and Surface Fill.
15. Last step was to do the Tooling Split.
Bill
Here is the core/cavity split using mold tools and surface tools combined
Mold tools will create the core/cavity split surfaces.
Parting surface is created using mold tools and surface tools