I am trying to flatten a sheet metal body so I can export it as a DXF. I have been doing this for over a year, but the "bend" lines have been showing up on the flattened part lately. This makes it a pain to export as the lines have to be removed manually. See below.
couple things to try.
1) Go to View, Display then select Tangent edges removed.
2) Right click on the Flat-Pattern1 feature and check Merge faces under the Parameters section.