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If you still have the opportunity to look at this, see if the old assy is referenced by the View Palette. If that assy is still listed, then it will be opened every time the drawing is loaded. Just hit the X to clear the selection. I have see this before and it took quite a while to find it. As a general rule, we try to remember to clear the palette when saving at the end.
Thanks for the reply, we recreated the issue and your work around is easier than ours.
This still, in my opinion, should not be an issue and I hope the SolidWorks Gods are listening and will fix it.