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Problems offsetting semi-complex surface to exactly 0.1in thickness

Question asked by Justin Ursaki on May 30, 2017
Latest reply on May 30, 2017 by Justin Ursaki

As shown below, I am trying to offset two semi-complex surfaces exactly 0.1 inches outward to create a protrusion from the mold:

 

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However, using surface offsets seems to give me an offset that isn't exactly 0.1 inches from the surface, and using ruled surfaces and then a "fill surface" does not create a surface tangent to the original surfaces. Does anyone have any ideas on things I could do? The part file is attached.

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