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I just tried analysing the part with COSMOSXpress and it worked no problem.
I have COSMOSWorks installed as well, and I just found a COSMOS Cleaning Utility in my install directory (C:\Program Files\SolidWorks\COSMOSWorks\Utilities) - the associated help file describes describes it thus:
"The COSMOS Cleaning Utility is a utility program meant to clean SolidWorks files of the COSMOS data they may contain. In particular, the COSMOS Cleaning Utility lets you choose which COSMOS data you want to delete among: COSMOSWorks data, COSMOSXpress data, COSMOSMotion data, COSMOSFloWorks 2008."
Maybe this will help...
Thanks for the help. Unfortunately I don't have that program as I only have the xpress version. I plan to try it on another machine today to see if it is just mine or not. Thanks again