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This is some information about PDMW Enterprise from SolidWorks;
"PDMWorks Enterprise is uniquely positioned for customers that need:
1. To support more than 10 CAD and PDM users.
2. To manage data at different locations
3. To manage data using simple automated workflow"
Perhaps you should consider asking your VAR for a demo.
Well the big limitation right now is that we have maxed out thenumber of projects.
Todd - Since PDMWorks is a flat file database, you are going to definitely run into large dataset problems. PDMWorks Enterprise runs on SQL Server (you actually get it with the product) and shouldn't be limited by the number of projects that are needed.
I will tell you that the data migration on such a large dataset will take a lot of time. As Devon mentioned, get a hold of your VAR and get a good technical demo where you can get your questions answered.